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濟(jì)南鐵藝大門刷漆:延長漆面壽命的實用方法
濟(jì)南鐵藝大門因造型美觀、堅固耐用,成為眾多建筑的常用選擇,但長期暴露在風(fēng)吹日曬、雨雪侵蝕的環(huán)境中,漆面易出現(xiàn)褪色、剝落、銹蝕等問題。要讓鐵藝大門的漆面保持長久,需從前期處理、漆料選擇、涂刷工藝到后期維護(hù)全面把控,結(jié)合濟(jì)南氣候特點(夏季高溫多雨、冬季寒冷干燥)采取針對性措施,才能有效抵御自然侵蝕,延長漆面使用壽命至 5 年以上。
Jinan wrought iron gates have become a common choice for many buildings due to their beautiful appearance and durability. However, long-term exposure to wind, sun, rain, and snow erosion can cause problems such as fading, peeling, and rusting of the paint surface. To keep the paint surface of the wrought iron gate long-lasting, it is necessary to comprehensively control the pre-treatment, paint material selection, painting process, and later maintenance, and take targeted measures based on the climate characteristics of Jinan (high temperature and rainy summers, cold and dry winters), in order to effectively resist natural erosion and extend the service life of the paint surface to more than 5 years.
徹底的表面處理是漆面持久的基礎(chǔ),直接影響漆料與基材的附著力。首先需清除大門表面的銹蝕、舊漆和油污,對于輕度銹蝕(銹跡面積<30%),可用鋼絲刷、砂紙手工打磨,直至露出金屬本色;重度銹蝕(銹跡面積>50%)則需使用角磨機配合鋼絲輪打磨,效率更高且能深入花紋縫隙,避免銹蝕殘留。打磨后用高壓氣槍吹掃表面粉塵,再用稀釋的中性清潔劑(如肥皂水)擦拭,去除油污和雜質(zhì),最后用清水沖洗并晾干(含水率需≤8%),確保表面干凈無污染物。濟(jì)南潮濕環(huán)境下,可在除銹后 4 小時內(nèi)涂刷底漆,防止二次銹蝕,若間隔時間過長,需重新檢查表面,發(fā)現(xiàn)新銹及時處理。
Thorough surface treatment is the foundation of long-lasting paint surface, which directly affects the adhesion between paint and substrate. Firstly, the rust, old paint, and oil stains on the surface of the gate need to be removed. For mild rust (rust area<30%), it can be manually polished with a wire brush or sandpaper until the metallic color is exposed; Severe rust (rust area>50%) requires the use of an angle grinder in conjunction with a steel wire wheel for grinding, which is more efficient and can penetrate deep into the pattern gaps to avoid residual rust. After polishing, use a high-pressure air gun to blow away surface dust, then wipe with diluted neutral cleaning agent (such as soapy water) to remove oil stains and impurities. Finally, rinse with clean water and air dry (moisture content should be ≤ 8%) to ensure that the surface is clean and free of pollutants. In the humid environment of Jinan, primer can be applied within 4 hours after rust removal to prevent secondary rusting. If the interval is too long, the surface needs to be rechecked and new rust should be promptly treated.
底漆的選擇與涂刷是防銹的關(guān)鍵,為面漆提供堅實基底。環(huán)氧富鋅底漆是防銹性能優(yōu)異的選擇,含鋅量≥60%,鋅粉能形成電化學(xué)保護(hù),犧牲自身保護(hù)鋼鐵基材,適合濟(jì)南多雨環(huán)境下的鐵藝大門,干膜厚度需達(dá)到 60-80μm,通常涂刷 1-2 道。對于焊接接縫、鉚釘?shù)缺∪醪课?,需額外涂刷一遍底漆,增強防銹效果。若大門表面有凹陷或孔洞,需用原子灰填補并打磨平整,再涂刷底漆,避免因表面不平整導(dǎo)致底漆厚度不均。底漆需完全干燥(25℃環(huán)境下約 24 小時)后才能進(jìn)行下一步,干燥不徹底會導(dǎo)致面漆起泡、脫落。
The selection and application of primer are key to rust prevention, providing a solid foundation for topcoat. Epoxy zinc rich primer is an excellent choice for rust prevention, with a zinc content of ≥ 60%. Zinc powder can form electrochemical protection, sacrificing its own protection of steel substrates. It is suitable for iron gates in rainy environments in Jinan, with a dry film thickness of 60-80 μ m and usually applied 1-2 times. For weak areas such as welding joints and rivets, an additional layer of primer should be applied to enhance the rust prevention effect. If there are depressions or holes on the surface of the gate, they need to be filled with atomic ash and polished flat, and then coated with primer to avoid uneven primer thickness caused by uneven surface. The primer needs to be completely dried (about 24 hours at 25 ℃) before proceeding to the next step. Incomplete drying can cause the topcoat to bubble and peel off.
面漆的選擇需兼顧裝飾性與耐候性,適應(yīng)濟(jì)南復(fù)雜氣候。戶外專用醇酸磁漆成本適中,漆膜光亮(光澤度≥80%),顏色豐富,能抵御紫外線老化,適合對外觀要求高的大門,但耐水性略遜,需每 2-3 年補涂一次。丙烯酸聚氨酯面漆耐候性更優(yōu),在濟(jì)南強日照下不易粉化,耐水性突出(吸水率≤2%),能承受雨水長期浸泡,使用壽命可達(dá) 5-8 年,且漆膜堅韌(鉛筆硬度≥2H),抗碰撞、抗刮擦能力強,適合人流量大的場所(如小區(qū)入口、商業(yè)園區(qū))。對于有復(fù)古風(fēng)格需求的鐵藝大門,可選擇錘紋漆、皺紋漆,其特殊紋理能掩蓋細(xì)微劃痕,減少后期維護(hù)頻率,但需注意這類漆料干燥時間較長(約 48 小時),施工時需預(yù)留充足時間。
The selection of topcoat should take into account both decorative and weather resistance, and adapt to the complex climate of Jinan. Outdoor specific alkyd enamel paint has a moderate cost, with a bright paint film (glossiness ≥ 80%), rich colors, and can resist UV aging. It is suitable for doors with high appearance requirements, but its water resistance is slightly inferior and needs to be repainted every 2-3 years. Acrylic polyurethane topcoat has better weather resistance, is less prone to powdering under strong sunlight in Jinan, has outstanding water resistance (water absorption rate ≤ 2%), can withstand long-term immersion in rainwater, has a service life of 5-8 years, and has a tough paint film (pencil hardness ≥ 2H), strong collision and scratch resistance, suitable for places with high pedestrian traffic (such as residential entrances and commercial parks). For iron gates with a retro style demand, hammer pattern paint and wrinkle paint can be chosen. Their special texture can conceal subtle scratches and reduce maintenance frequency in the later stage. However, it should be noted that these paints have a longer drying time (about 48 hours), and sufficient time should be reserved during construction.
科學(xué)的涂刷工藝確保漆膜均勻致密,提升防護(hù)效果。涂刷前需將漆料充分?jǐn)嚢瑁ㄖ辽?5 分鐘),若粘度較高可加入適量專用稀釋劑(添加量≤10%),避免過稀導(dǎo)致漆膜過薄。采用刷涂時,選用優(yōu)質(zhì)羊毛刷,遵循 “先豎后橫、先難后易” 原則,即先刷縫隙、花紋等難涂部位,再刷平面,確保每個角落都覆蓋漆料,刷痕要均勻,避免漏刷或流掛。采用噴涂工藝時,需控制噴槍距離(20-30cm)和氣壓(0.3-0.5MPa),使漆霧均勻附著,形成平整漆膜,且需分兩次噴涂(第一道干燥 2 小時后再噴第二道),總干膜厚度達(dá)到 100-150μm,比單道厚涂更能保證均勻性。濟(jì)南夏季施工需避開正午高溫(>35℃),防止漆料干燥過快產(chǎn)生針孔;冬季施工則需確保環(huán)境溫度≥5℃,必要時采取加熱措施,避免漆膜因低溫固化不完全。
The scientific brushing process ensures that the paint film is uniform and dense, enhancing the protective effect. Before painting, the paint should be thoroughly stirred (for at least 5 minutes). If the viscosity is high, an appropriate amount of specialized thinner (with an addition amount ≤ 10%) can be added to avoid thinning the paint film due to excessive thinness. When using brush coating, choose high-quality wool brushes and follow the principle of "vertical first, horizontal second, difficult first, easy second", that is, brush the difficult parts such as gaps and patterns first, and then brush the flat surface to ensure that every corner is covered with paint. The brush marks should be even to avoid missing or hanging. When using the spraying process, it is necessary to control the distance of the spray gun (20-30cm) and the air pressure (0.3-0.5MPa) to ensure that the paint mist adheres evenly and forms a flat paint film. The spraying should be done in two stages (the first stage should be dried for 2 hours before the second stage), and the total dry film thickness should reach 100-150 μ m, which can ensure uniformity more effectively than a single thick coating. During summer construction in Jinan, it is necessary to avoid high temperatures (>35 ℃) at noon to prevent paint from drying too quickly and causing pinholes; During winter construction, it is necessary to ensure that the ambient temperature is ≥ 5 ℃, and heating measures should be taken if necessary to avoid incomplete curing of the paint film due to low temperature.
后期維護(hù)是延長漆面壽命的重要環(huán)節(jié),需定期檢查與修復(fù)。每年春秋季(濟(jì)南氣候溫和時段)各檢查一次,重點關(guān)注低洼處、花紋底部等易積水部位,發(fā)現(xiàn)漆膜起泡、剝落及時處理:用砂紙打磨破損部位至金屬本色,清理干凈后補涂底漆和面漆,確保修復(fù)區(qū)域與周圍漆膜融合。日常清潔可用軟布蘸清水擦拭,去除表面灰塵和鳥糞等污染物,避免使用高壓水槍直接沖洗(尤其接縫處),防止水壓過大沖掉漆膜。濟(jì)南冬季降雪后,需及時清除大門上的積雪,避免積雪融化后滲入漆膜縫隙,結(jié)冰時膨脹導(dǎo)致漆膜開裂;融雪劑含有鹽分,若接觸大門需立即用清水沖洗,防止鹽分腐蝕漆膜和基材。
Post maintenance is an important part of extending the lifespan of paint surfaces and requires regular inspection and repair. Inspect once a year in spring and autumn (during the mild climate period in Jinan), with a focus on low-lying areas, pattern bottoms, and other areas that are prone to water accumulation. If bubbles or peeling of the paint film are found, promptly handle them: use sandpaper to polish the damaged area to its metallic color, clean it up, and then apply primer and topcoat to ensure that the repaired area blends with the surrounding paint film. Daily cleaning can be done by using a soft cloth dipped in water to wipe off surface dust and bird droppings, and avoiding direct flushing with high-pressure water guns (especially at joints) to prevent excessive water pressure from washing off the paint film. After snowfall in winter in Jinan, it is necessary to promptly remove the snow on the gate to avoid the snow melting and seeping into the gaps of the paint film, causing the paint film to crack due to expansion when frozen; Snow melting agents contain salt. If they come into contact with the door, they should be immediately rinsed with clean water to prevent salt from corroding the paint film and substrate.
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